Shanghai 3S Global Company Limited

IP65 Industrial Duplex Pump Controller: RS485 Modbus & Full Protection

Industrial Pump Controller,RS485 Modbus Control Box,Pump Protection Device
IP65 Industrial Duplex Pump Controller: RS485 Modbus & Full Protection
IP65 Industrial Duplex Pump Controller: RS485 Modbus & Full Protection

IP65 Industrial Duplex Pump Controller: RS485 Modbus & Full Protection

Product Category : Intelligent Pump Controller - IP55 / IP65 Pump Box

Model: 3S-A32-040 / 3S-A32-075 / 3S-A32-110 / 3S-A32-150

Power Range: 4.0 kW - 15 kW

Rated Voltage & Frequency: Three phase 220-415V AC, 50/60Hz

Protection Degree: IP65, 360° water-resistant tested, PCB moisture-protected

Tested: 55 °C ± 5 °C high-temperature burn-in; 70 °C / 95% RH temperature-humidity cycling test

Core Components: ST microcontroller, Hongfa relays, CHINT MCB/AC contactor

Control Logic: Duty/Standby, Alternate, Simultaneous dual-pump start, Parallel alternation with load sharing, Single pump, Timing

Certifications: CE, LVD, EMC

Applications: Fire fighting & sprinkler systems, Seawater desalination, Rainwater harvesting & reuse, HVAC systems

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Product Description

Application Scenarios

Chemical plant backup pump systems, hospital dual water supply. This 3 phase industrial duplex pump controller ensures 24/7 uninterrupted operation via dual pump duty/standby + Modbus protocol, seamlessly integrating with central control platforms.


Intelligent Communication Interface, Facilitates Remote Monitoring and Management

Optional RS485 interface, compatible with Modbus protocol, the IP65pump protection device can connect with PLC and pump station systems for real-time monitoring and remote control.


Wide Voltage Compatibility, Supports Multi-Country Grid Standards

The 3 phase industrial duplex pump controller supports 220V~415V±10% three-phase voltage input, adaptable to diverse grid environments in different countries and regions.

Comprehensive Electrical Protection Suite

Electrical Protection: 

Directly monitors voltage, current, phase sequence, and other electrical parameters to prevent damage to the motor and system caused by power anomalies.

Item No.

Description

Setting Range

Factory Setting & Remark

001

Overcurrent Trip Current (%)

100-130%

120%

002

Inverse-time Overcurrent Curve Rating

1-30

5
Dynamically adjusts protection response time based on current: high current trips fast, low current trips slower.

003

Overcurrent protection recovery time

1-120min

30min

004

Undercurrent Trip Current (%)

1-99%

65%

005

Undercurrent protection trip response time

1-120sec

5sec

006

Undercurrent protection recovery time

1-120min

30min

007

Overvoltage Trip Voltage (%)

100-150%

120%

008

Overvoltage protection trip response time

1-120sec

5sec

009

Overvoltage protection recovery time

0-120min

3min

010

Undervoltage Trip Voltage (%)

1-99%

85%

011

Undervoltage protection trip response time

1-120sec

5sec

012

Undervoltage protection recovery time

0-120min

3min

013

Three-Phase Unbalance Ratio

1-99%

30%

014

Three-Phase Unbalance protection trip response time

1-120sec

5sec

015

Three-Phase Unbalance protection recovery time

0-120min

30min

016

Phase Loss Protection

ON/OFF

ON

017

Phase Sequence Error

It can be enabled as an optional feature upon request.

018

Short Circuit Protection

Non-adjustable

1sec

Typical Applications

Application Type

Common Challenges

3S Controller Solution

Chemical Plant Backup System

Unstable operation under high corrosion, temperature, and load; slow backup pump response

This 3 phase industrial duplex pump controller supports duty/standby mode switching with independent runtime settings, enabling seamless backup pump activation for continuous operation in harsh conditions.

Central Control Platform Integration

Multiple device protocol inconsistencies, difficulties in data collection and remote control

The 3 phase industrial duplex pump controller provides optional Modbus communication protocol, supports integration with PLC and central control systems, easily achieving centralized remote monitoring.

Installation and Maintenance Guide

Installation Steps

Ensure power is off. Choose a ventilated, dry installation environment suitable for this IP65pump protection device.

Securely mount the unit using expansion screws.

Connect power, pump(s), and communication interfaces according to the wiring diagram.

After powering on, perform parameter settings and protection function tests.


Maintenance Suggestions

Regularly check the enclosure seal and wiring condition.

Test device functions and protection performance every six months.

Record andanalyze fault codes to troubleshoot and resolve issues promptly.

Frequently Asked Questions (FAQ)

Q1: Is remote monitoring supported?

A1: Yes, the IP65pump protection device supports optional RS485 communication for remote intelligent management.


Q2: How is system safety ensured when 4-20mA pressure transducer or liquid level sensor signals are lost?

A2: The controller immediately alarms and stops operation, preventing equipment damage or flooding caused by abnormal operation, ensuring system stability. This protection is a key feature of this IP65 pump protection device.

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