Shanghai 3S Global Company Limited

IP65 ABS Outdoor Pump Control Box - Waterproof & UV Proof for Harsh Environments

IP65 Pump Control Box,Outdoor Waterproof Pump Controller,Abs Plastic Pump Starter,Dustproof Water Pump Panel
IP65 ABS Outdoor Pump Control Box - Waterproof & UV Proof for Harsh Environments
IP65 ABS Outdoor Pump Control Box - Waterproof & UV Proof for Harsh Environments

IP65 ABS Outdoor Pump Control Box - Waterproof & UV Proof for Harsh Environments

Product Category : Intelligent Pump Controller - Outdoor Lightning-proof Pump Box

Model Range: 3S-A31-040 / 3S-A31-075 / 3S-A31-110 / 3S-A31-150 / 3S-A31-185 / 3S-A31-220 / 3S-A31-300

Applicable Power: 4.0-30kW

Startup Method: DOL (Direct On Line)

Rated Voltage & Frequency: Three phase AC220-415V, 50/60Hz

Remote Control: RS485 (Modbus RTU), integration with PLC, BMS, SCADA, DCS, and HMI systems

Enclosure Type: Industrial-grade flame-retardant ABS, IP55 rated

Working Environmental: -20℃~+55℃, 20–95% RH; PCB moisture-protected

Pump Applications: Submersible pump, Circulation pump, Drainage pump, Irrigation pump

Surge Protection: Built-in 4 kV surge protection module

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Protection Rating & Operating Environment

Protection Rating: IP65, which is dustproof and waterproof. This enables the intelligent pump starter to be directly used in outdoor environments exposed to spray or rain without additional waterproof measures.


Operating Environment:

Continuous Operating Temperature Range: -20℃to +55℃

Short-term Tolerable Temperature: Maximum +70℃

Relative Humidity: 95% RH (non-condensing)


Enclosure Material

The enclosure is made of high-strength flame-retardant ABS engineering plastic, which is UV-resistant and anti-aging. This material ensures the intelligent pump starter can withstand long-term outdoor exposure.


Panel Sticker:

The panel sticker of the IP65 ABS outdoor smart pump box adopts polycarbonate (PC) material combined with waterproof adhesive bonding technology. It can withstand high humidity or rain in outdoor environments for a long time without peeling off, ensuring clear visibility of panel indicators and operation marks.


Structural Design

The wiring ports of the intelligent pump starter are equipped with waterproof cable glands. These glands ensure no water leakage at the wire inlet and outlet.

Fasteners are placed in an independent compartment, which completely isolates the water source. This design further blocks water intrusion.


PCB Protection:

A conformal coating process is applied to the PCB, enhancing its resistance to moisture, mildew and salt spray.

A self-developed waterproof coating with independent intellectual property rights is also used to further strengthen the protection capability.


PCB Protection Process

Core Components

Top-brand components are selected for the IP65 ABS outdoor smart pump box, featuring high water resistance and high-temperature tolerance to adapt to harsh outdoor environments


CHINT: MCB / AC Contactor

ST: Chip

HONGFA: Relay


Wide-Pitch Design for FPC Connectors

High-Voltage Safety Protection: Increased creepage distance effectively prevents electric leakage and arc hazards, complying with the IEC 60664 standard.

Electromagnetic Interference (EMI) Resistance: Reduces EFT/ESD interference to ensure stable transmission of high-speed signals.

Suitability for Harsh Environments: The IP65 ABS outdoor smart pump box adopts a dustproof and moisture-proof design to avoid short circuits, making it applicable to high-humidity and high-vibration environments.

Industrial-Grade Safety Standards: Meets the insulation requirements and PCB wiring specifications for industrial applications.

IP65/Outdoor Application Tests

4kV Lightning Surge Test

It simulates real lightning strikes or high-voltage surges. The controller is not damaged and works safely, ensuring the intelligent pump starter maintains stable power supply and controls pump operation even when encountering lightning or power grid surges during outdoor installation.

 

360°Waterproof Spraying Test

The controller has passed the all-round water jet test. Even under heavy rain or multi-directional water spraying, the internal components remain dry, ensuring the intelligent pump starter operates safely and reliably.

It truly achieves the IP65 protection level, making it suitable for outdoor pump rooms, farmland irrigation or rainy environments without the need for additional waterproof boxes.

 

Dust and Sand Test

Professionally tested for dust and sand intrusion, ensuring that dust and sand cannot enter the internal circuitry.

Designed for outdoor environments exposed to sandstorms and strong winds, it keeps internal electronic components clean and stable over time.


650℃Flame-Retardant High-Temperature Test (Glow Wire Test)

It has passed the high-temperature flame-retardant test, which effectively reduces the risk of short circuits or fires. In case of high outdoor temperatures or electrical accidents, the IP65 ABS outdoor smart pump box remains safe and reliable.


High-Temperature and High-Humidity Cycling Test (70℃/ 95% RH)

The controller undergoes continuous cycling tests under high-temperature and high-humidity conditions to verify its long-term stability.

It ensures long-term reliable operation without faults in outdoor environments with high humidity, sweltering heat, or large temperature differences.


Simulated Lightning Strike Impulse Test (8/20μs, 5kA)

The controller withstands high-energy lightning strike impulses while maintaining stable operation.

This test enhances the lightning strike resistance of outdoor equipment and ensures the reliability of long-term use.


Whether it is open-air sprinkler irrigation, field pump stations, pump well houses, wet and water-rich urban sewage lift pumps, rainwater drainage pump stations, river pump stations, underground pump rooms, or dust-intensive industrial wastewater discharge pumps, chemical plants, pharmaceutical factories, and food factories, the 3S IP65 ABS outdoor smart pump box can ensure stable equipment operation and improve system reliability.

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